Job Description:
Senior Process Engineer - Cement £Very Competitive + Bonus + Excellent Benefits Location: Buxton, Derbyshire (commutable from Sheffield, Macclesfield, Matlock, Chesterfield, Rotherham, Huddersfield, Oldham, Stockport, Warrington) Are you a cement process optimisation expert ready to lead innovation, boost efficiency, and support decarbonisation at one of the UK's most technically advanced cement plants? We're hiring a Senior Process Engineer for a nationally significant cement facility located near Buxton, Derbyshire. The site features a state-of-the-art pre-calciner kiln, automated sampling, and advanced digital control system. This is a strategic role with strong progression potential and a chance to drive performance and sustainability at scale. The Role: You'll collaborate with cross-functional engineering, production, and quality teams to: * Optimise kiln and clinker performance, reduce heat and power consumption * Lead initiatives to boost alternative fuel substitution (e.g. SRF, MBM) * Support decarbonisation and emissions targets in line with net-zero goals * Contribute to a multi-year CAPEX and plant debottlenecking programme * Use real-time data from DCS, PI systems, and PXP (FLS expert systems) to analyse plant performance * Prepare for the integration of AI-driven predictive control technologies * Engage in technical audits and cross-site knowledge sharing * Play a key role in future projects like carbon capture, calcined clays, and low-clinker cement innovation Requirements: * Degree-qualified in chemical engineering, materials science, or a related field * Minimum 5 years of cement process experience in a continuous, high-output environment * Skilled in kiln operations, clinker quality management, and process data analytics * Familiar with emissions targets, sustainability metrics, and energy efficiency initiatives * Hands-on experience with DCS/PI/PXP platforms; SCADA or model predictive control is a plus * Strong ownership mindset and commitment to continuous improvement * Collaborative approach with leadership potential Salary & Benefits: * £Very Competitive salary depending on experience * Annual bonus and private healthcare * Pension scheme * Relocation support and visa sponsorship may be considered * Full support for IChemE chartership This is a career-defining opportunity to shape the technical performance of a key UK cement plant and contribute to the industry's net-zero journey. Apply now quoting #3146908 to learn more about how your cement process expertise could drive innovation and operational excellence.
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